Monday, 22 June 2026
11th Bass Strait Voyage - Software Bugs and Good Luck
Wednesday, 22 April 2026
Sat Comms Antenna update
Sat Comms Antenna Update
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| Inmarsat PCB Antenna installed within the Equipment Housing |
Saturday, 21 February 2026
Satellite Comms - another try
Satellite Comms - another try
I have previously integrated 2-way satellite IOT communications into the Voyager Sailing Drone design.
Swarm Space
I started with a modem for Swarm Space. But before I commenced integration they announced to imminent shutdown of the constellation. I did nothing more with this modem.
Astrocast
I purchased the Astronode S+ device from Astronode through Mouser.
The Astronode S+ is a small-footprint, low power and very effective IOT modem. Their constellation consists of a few LEO satellites, so they are visible only a few times per day.
Once integration was completed, Astronode advised me of the "commercial service contract" fee of US$500 per month.
For some reason, the only fees documented on their website for connectivity were the data usage fees ranging from US$1.30 to US $6 per month.
A fee of $500 per month changes from being a reasonable hobby project to being only a serious commercial enterprise.
As at Feb 2026, it is unclear if Astronode is still a trading entity.
I have been continually monitoring the Satellite IOT market looking for low power, small footprint devices with low cost connectivity and data usage fees.
Monogoto with Murata and Skylo
Then I happened upon a YouTube video by Laurens Slats from Monogoto.
They provide a service marrying together the Murata 1SC NTN modem, with access to geo-stationary satellites via Skylo. The costs are under $10 per month for my usage, so it fine for hobby projects.
Using geo-stationary satellites means that the satellite is always accessible (assuming it is not obscured).
The Murata 1SC is available within an evaluation board.
This costs around US $100 through Monogoto. It is small and low power.
| Murata 1SC Development Board |
The Murata 1SC Dev Kit does have some design problems which compromise its use when deployed in an operational system:
- It lacks any mounting holes, and so must be clamped in place.
- It has level-shifting interface circuity on board, which consume just over 20mA while the board is powered up. The Murata 1SC does go to sleep and consumes very little power, by the persistent 20mA minimum is the largest current sink in the Voyager Sailing drone, with the exception of the steering servo.
- The Murata 1SC supports 3.3Vdc, but the Dev Kit only support 5Vdc.
- The main connector looks like a standard 16-pin IDC ribbon cable connector.
But its not. It has a 2mm pitch, rather than the more standard 2.54mm or 0.1" pitch.
| Multiband Antenna included in the Dev Kit |
Australia is in the Band 255 region for the Skylo NTN service. This band is close to the GPS L-Band.
I wanted to see if a standard GPS patch antenna could be used with the Murata 1SC Dev Kit in Australia.
Of
course, a standard GPS patch antenna is an active device. I stripped out
the active components and attached an SMA pigtail directly to the antenna
element to allow for testing with the Dev Kit.
I
tried this process on two different sizes of GPS patch antenna.
The
25mm passive patch antenna works well.
The
smaller patch antenna could not establish a connection, and was of no use.
| The Murata 1SC Dev Kit mounted above the main board within the equipment housing, including the 25mm passive patch antenna. |
| The Murata 1SC Dev Kit lifted up on the hinge to reveal the main board below. |
I
found the documentation of the AT commands provided by Murata was only a subset
of the commands available.
The
additional AT commands to aid the development were obtained from here:
we-online.com/components/media/o691492v410
Manual-um-acm-adrastea-i-2615011136000 %28rev1.2%29.pdf
Testing in the back yard is generally good with mostly reliable communications.
I
still need to perform on-water testing to ensure good communications while
under sail on the local lake.
I
have set up dedicated UDP listener software to receive and decode the telemetry
packets.
At
this stage I’m sending around 60 bytes of data, at regular intervals.
It
then checks to see if there are outbound commands queued up, and waiting to be
sent.
This
allows for commands to be sent to change the mission waypoints or other
parameters.
They
can only be sent in response to the vessel sending a periodic telemetry update.
On-water testing results to follow...
Thursday, 16 October 2025
Measuring Angle of Attack of a Self-Trimming Wing Sail
Measuring Angle of Attack of a Self-Trimming Wing Sail
An important performance characteristic of a self-trimming wing-sail assembly is the relationship between trim-tab deflection and the resulting angle of attack (AOA).
Within the normal operating range, this relationship is approximately linear.
A practical method for quantifying this relationship uses the existing control and sensing capabilities of the sailing drone.
The onboard system can both set the trim tab to a defined angle and measure the corresponding equilibrium orientation of the wing sail relative to the wind.
Calibration Method
A dedicated calibration procedure was implemented within the control software.
During calibration:
- The vessel is held stationary in a steady, uniform breeze.
- The software sets the trim tab to a known deflection and measures the resulting equilibrium AOA, averaged over several seconds to reduce noise.
- The trim tab is then set to the same angle in the opposite direction, and the new equilibrium AOA is recorded.
The effective change in AOA produced by the trim tab is calculated as half the difference between these two measurements.
This process is repeated across a series of trim-tab deflections to construct a calibration curve of trim-tab angle vs. resulting AOA.
The illustration below shows a sample measured response of the wing sail to a reversal of trim-tab deflection:
- On the left, the wing has rotated to an equilibrium position 52.5° from the reference line.
- On the right, with the trim tab reversed, the wing equilibrates at 22.6°.
- The total change in wing angle is 29.9°, giving an effective AOA of 15° (half the difference).
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| Illustation of the trim tab on opposite sides with the change in wing angle |
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| Example Run of the Trim Tab Authority test, covering 10 to 17 degrees for the Trim Tab. |
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| Scatter plot of results with lines of best fit. |
Sunday, 12 October 2025
Wing Sail Foil Testing - Downwind Settings
Wing Sail Foil Testing - Downwind Settings
- The trim tab is rotated clock-wise on starboard tack.
- The trim tab is rotated counter-clock-wise on port tack.
- The angle may be changed, but has typically been set to 15 degrees or majority of sailing.
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| Figure 1. Starboard Tack Beating, Trim Tab rotated CW 15° |
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| Figure 2. Starboard Tack Reaching, Trim Tab rotated CW 15° |
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| Figure 3. Starboard Tack Running, Trim Tab rotated CW 15° |
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| Figure 4. Starboard Tack Running, Trim Tab rotated CCW 15° |
The Test rig was set up for different headings, including deep running, and the load cells were used to provide a measure of relative forward thrust and force to leeward.
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| Figure 5. Test Rig set for Starboard Tack Running- CCW Trim Tab |
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| Figure 6. Test Rig set for Starboard Tack Running- CW Trim Tab |
Thursday, 9 October 2025
Wing Sail Foil Testing - Trim Tab Size and Control Authority
Wing Sail Foil Testing - Trim Tab Size and Control Authority
One objective of testing was to clarify the relationship between trim-tab size and control authority. This was investigated by splitting the trim tab into two equal halves and comparing the aerodynamic response when operating one half versus both halves together.
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| Test foil with split trim tab allowing testing of a full size and half size trim tab |
Conclusion
Wednesday, 8 October 2025
Wing Sail Foil Testing - Optimum Axis Position
Wing Sail Foil Testing - Optimum Axis Position
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| Voyager 2.9 wing sail with mast pivot at 16% of chord |
Testing Pivot Position
The overall trends observed in testing were consistent with expectations.
The sensitivity of the wing’s angle of attack (AOA) to trim-tab deflection increases as the pivot axis moves aft toward the 25% chord point.
At 25% chord the system became too sensitive for practical use: we aim to operate the wing at an AOA below about 10°, yet a trim-tab change of only 1–2° was enough to drive the wing into stall.
It is important that the wing’s response to trim-tab input is not excessively sensitive.
The trim tab must move by a practical amount during normal operation—large enough to be repeatable and to overcome any mechanical backlash or stiction in the linkage—while still giving fine control over the AOA.
The tests revealed an apparent offset of approximately –3° in the trim-tab calibration.
This could be due to small manufacturing or alignment errors, but is more likely caused by flow-field asymmetries in the test setup.
A useful benchmark is the trim-tab deflection needed to achieve a 10° AOA:
-
about 7° of tab deflection when the pivot was at 15% chord,
-
about 5° when the pivot was at 18% chord.
For completeness, we also explored operating with deliberately large trim-tab deflections that drove the wing well past the stall angle, even though such conditions are outside the intended flight envelope.
Conclusion
Overall, a pivot-axis position in the range of about 15–20% chord appears to be well-suited.
Within this range the wing shows stable weathervaning, and the tab response is strong enough to overcome backlash yet not so strong that small tab motions cause abrupt stalling.
Tuesday, 7 October 2025
Wing Sail Foil Testing - The Setup
Wing Sail Foil Testing - The Setup
The designs of the wing sails used with the Voyager sailing drones have been established by studying other designs, by using a lot of intuition and by judging whether it looks right.
It is time to perform some more rigorous testing to determine the optimum values of some key parameters of a self-trimming wing sail.
Design Questions
- What is the optimum pivot point for a self-trimming wing sail ?
- What is the relationship between Trim Tab angle and Angle of Attack, and hence what size should a trim tab be ?
- What is the optimum trim tab angle when running ? Should the trim tab be reversed when running ?
Wing Sail Test Rig
I developed a test rig to allow a series of relative measurements to be performed indoors.
The airflow is provided by a large domestic fan.
But tests quickly showed that the airflow from a fan is too turbulent to be useful for performing measurements. So a columnator or flow straightener was developed to improve the quality of the airflow.
This was constructed primarily from rolled up sheets of A4 paper, contained within a wooden frame. It wasn't great, but it was good enough to get useful results.
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| Fan, flow straightener and the test article. |
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| Fan and flow straightener |
The airflow in the vicinity of the test article was around 2.8m/s.
This was measured using an Air Velocity Sensor Module, the Renesas FS3000-1015.
Test Article
- The position of the axis may be varied from 15% of the chord to well over 35%.
- The trim tab is adjustable with a scale to easily set a desired angle.
- The trim tab is split in two, to allow for measuring authority versus size.
- The test rig includes a scale to measure angle of attack.
- The wing sail mast bearings are supported by load cells to provide a relative measure of the load in 2 dimensions. The load cells are rated at 1kg max, and include digital readouts in tenths of grams as a relative measure of force.
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| Test wing section, Eppler 169 with 400mm chord |
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| Adjustable pivot point shown at 18% |
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| View of Trim Tab and scale showing +10 degrees. |
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| Angle of Attack scale showing |
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| View of mast mount and load cells providing independent support in the X and Y axes. |
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| Digital readouts of relative force expressed in grams |
Wednesday, 24 September 2025
Tenth time lucky - Finally!! - a Successful Ocean Passage
Tenth time lucky - Finally !! - a Successful Ocean Passage
| Course from Torquay, 80km eastward to Western Port |
| Safely ashore at Point Leo after 44 hours |
Battery Life
Wrap up
- Fatigue failure of aluminium mast, and loss of equipment housing due to inadequate strength and fastenings. Changed to carbon fibre mast, and greatly improved the strength of hull fastenings.
- Water ingress into the Wing Angle Sensor, which is 3D-printed part. Filled the sensor housing with epoxy resin so that we don't rely on the 3D-print being waterproof.
- Software errors related to weather changes and wind direction transitions in particular cases that were not correctly handled. Some software errors are not revealed with lake testing on short courses. Some are only revealed on multi-day multi-mile courses with wind direction transition that were not anticipated.
- Poor compass calibration, combined with software errors lead to failure. This was addressed by focusing on improving compass performance and calibration, and also software improvements to make better decisions and be more resilient in the cases where compass accuracy is critical.
- Failure of standard servo with a brushed motor. Changed to brushless servo motors for steering. There may still be an issue with the life-span of the mechanical potentiometer used for positional feedback. On low-cost servos, the feedback potentiometer may wear out. So this is still an issue of concern.
- Failure of the Wing Sail controller due to water damage. This is now potted in epoxy and has performed well over multiple missions at sea. This includes the failed 6th voyage, lying on a beach for 100 days. It worked perfectly after that, once powered up, so the one controller has been reused on all voyages since.
- Likely failure of the Wing Sail structure. It is difficult to prove, but it is believed that one or two failed missions may have been caused by the Wing Sail suffering a structural failure with the tail.
A new design has now been established for the Wing Sail that eliminates the separate tail with trim tab and integrates the trim tab into the main foil. This design appears to be inherently stronger because of the elimination of the separate tail.
Sunday, 10 August 2025
Ninth Voyage in Bass Strait - Argh! Software Bug!
Ninth Voyage in Bass Strait - Argh! Software Bug!
Conditions were good for a 2-day passage commencing from Torquay Fisherman's Beach on the evening of Monday 28/7/2025.
The weather on the course was initially running, and was predicted to back toward a reach, and continue backing to a beat with moderate winds near the end of the main leg to Western Port.
But it didn't get there, and this time the reason was a software bug.
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| Ready for Launch at Torquay Fisherman's Beach, 28/7/2025. |
The software bug was introduced in 2021, but had not shown itself in ocean conditions before.
When beating to windward the software limits the upwind course with a minimum upwind angle, forcing the vessel to tack to reach a windward waypoint.
In early 2021, a similar constraint was added for downwind sailing, forcing the vessel to tack downwind to reach a waypoint within the minimal downwind angle. This was to improve downwind performance by avoiding sailing dead-downwind.
This all appeared to be fine, but there was a latent error, that was not recognised until now.
The error was revealed when sailing a running course that requires tacking downwind, and then the wind changes so that the course requires tacking upwind, without a period in between where the course is directly sailable.
Given this specific scenario, the software had an error where it did not allow the vessel to leave the running course. I've named it the "Stuck Running" bug.
This lead the vessel off the course and it did not recover.
The software has now been updated to handle the direct transitions between upwind and downwind courses that are not directly sailable.
On a positive note, everything else with the vessel appeared flawless.
Sunday, 13 July 2025
New Self Trimming Wing Sail Design - Tailless
New Self Trimming Wing Sail Design - Tailless
Influential Sailing Drones
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| Saildrone Explorer |
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| Saildrone Surveyor |
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| Maribot |
Voyager Sails
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| Voyager 3 |
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| Voyager 2.0 with first version of wing sail |
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| Voyager 2.8 with evolved wing sail with tail |
Tailless Self-Trimming Wing Sail
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| Voyager 2.9 with Tailless Self-Trimming Wingsail |
The Tailless Self-Trimming Wing Sail with an axis at 16% of the chord appears to perform as well as previous sail with tails. It appears to be just as stable, showing no signs of unexpected behaviour.
A further design change was the choice of foil. The recent Voyager Wing Sails have all been NACA 0018 (a symmetrical foil with 18% thickness),
The new sail employees an Eppler 169 (E169) foil (~15% thickness). The Eppler foils are intended for use with low Reynold's numbers, typical of those found on small vessels such as Voyager.
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| Voyager 2.9 with Tailless Self-Trimming Wingsail on the water |

































